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    identify and explain any TWO special metal cutting operations on milling machine for which additional and unique attachments are required to be fit with milling machine.

    0  Views: 1023 Answers: 2 Posted: 13 years ago

    2 Answers

    Have a look here http://www.hnsa.org/doc/pdf/milling-machine.pdf

    Vertical mill


    Vertical milling machine. 1: milling cutter 2: spindle 3: top slide or overarm 4: column 5: table 6: Y-axis slide 7: knee 8: base
    In the vertical mill the spindle axis is vertically oriented. Milling cutters are held in the spindle and rotate on its axis. The spindle can generally be extended (or the table can be raised/lowered, giving the same effect), allowing plunge cuts and drilling. There are two subcategories of vertical mills: the bed mill and the turret mill.
    A turret mill has a stationary spindle and the table is moved both perpendicular and parallel to the spindle axis to accomplish cutting. The most common example of this type is the Bridgeport, described below. Turret mills often have a quill which allows the milling cutter to be raised and lowered in a manner similar to a drill press. This type of machine provides two methods of cutting in the vertical (Z) direction: by raising or lowering the quill, and by moving the knee.
    In the bed mill, however, the table moves only perpendicular to the spindle's axis, while the spindle itself moves parallel to its own axis.
    Turret mills are generally considered by some to be more versatile of the two designs. However, turret mills are only practical as long as the machine remains relatively small. As machine size increases, moving the knee up and down requires considerable effort and it also becomes difficult to reach the quill feed handle (if equipped). Therefore, larger milling machines are usually of the bed type.
    Also of note is a lighter machine, called a mill-drill. It is quite popular with hobbyists, due to its small size and lower price. A mill-drill is similar to a small drill press but equipped with an X-Y table. These are frequently of lower quality than other types of machines.
    [edit]Horizontal mill


    Horizontal milling machine. 1: base 2: column 3: knee 4 & 5: table (x-axis slide is integral) 6: overarm 7: arbor (attached to spindle)
    A horizontal mill has the same sort of x–y table, but the cutters are mounted on a horizontal arbor (see Arbor milling) across the table. Many horizontal mills also feature a built-in rotary table that allows milling at various angles; this feature is called a universal table. While endmills and the other types of tools available to a vertical mill may be used in a horizontal mill, their real advantage lies in arbor-mounted cutters, called side and face mills, which have a cross section rather like a circular saw, but are generally wider and smaller in diameter. Because the cutters have good support from the arbor and have a larger cross-sectional area than an end mill, quite heavy cuts can be taken enabling rapid material removal rates. These are used to mill grooves and slots. Plain mills are used to shape flat surfaces. Several cutters may be ganged together on the arbor to mill a complex shape of slots and planes. Special cutters can also cut grooves, bevels, radii, or indeed any section desired. These specialty cutters tend to be expensive. Simplex mills have one spindle, and duplex mills have two. It is also easier to cut gears on a horizontal mill. Some horizontal milling machines are equipped with a power-take-off provision on the table. This allows the table feed to be synchronized to a rotary fixture, enabling the milling of spiral features such as hypoid gears.
    [edit]Comparative merits
    The choice between vertical and horizontal spindle orientation in milling machine design usually hinges on the shape and size of a workpiece and the number of sides of the workpiece that require machining. Work in which the spindle's axial movement is normal to one plane, with an endmill as the cutter, lends itself to a vertical mill, where the operator can stand before the machine and have easy access to the cutting action by looking down upon it. Thus vertical mills are most favored for diesinking work (machining a mold into a block of metal).[1] Heavier and longer workpieces lend themselves to placement on the table of a horizontal mill.
    Prior to numerical control, horizontal milling machines evolved first, because they evolved by putting milling tables under lathe-like headstocks. Vertical mills appeared in subsequent decades, and accessories in the form of add-on heads to change horizontal mills to vertical mills (and later vice versa) have been commonly used. Even in the CNC era, a heavy workpiece needing machining on multiple sides lends itself to a horizontal machining center, while diesinking lends itself to a vertical one.

    You've got to be kidding me! I wouldn't know where to begin looking this up.......



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